Precision metal stamping manufacturer from China: The stamping process is generally divided into forming and separation processes. Fortuna is mainly customized and designed through customer drawings. It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project. After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects. Our company currently has 70 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc. Read additional details on automotive metal stamping.
Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.
Fortuna has more than 20 years of experience in product stamping and mold processing, and has extremely professional capabilities. Our mold processing uses slow wire cutting and grinding machine processing equipment imported from Japan. The tolerance of mold processing parts can reach 0.002mm, and the overall mold processing tolerance can reach 0.02mm. Our engineers have outstanding professional abilities. They all have more than 10 years of experience in the field of mold design, and are also proficient in Solid work, Pro/E, UG 3D software and CAD and other drawing softwares.
Recycling and Reusing Material: Implementing a recycling and reuse strategy for scrap materials can reduce costs. Recycling metal chips and reusing material where possible can lead to significant savings, especially in high-volume production. In summary, designing for CNC machining involves careful consideration of materials, tolerances, geometries, and tooling. By following best practices and incorporating specific design features, you can optimize the machining process and produce high-quality parts efficiently. Find even more info at https://www.dgmetalstamping.com/.
Fortuna can achieve riveting operations inside the mold. In-mold riveting refers to the rapid and accurate riveting operation of two or more stamping products inside the mold, which can reduce the product assembly process and achieve rapid product delivery. Features : High degree of automation: In-mold riveting technology adopts an automated control system, which can accurately control operations and ensure riveting quality to the greatest extent. This technology combines multiple stages of the manufacturing process into one, which not only maintains high-quality riveting effects, but also effectively reduces production costs and cycles, and improves productivity.
Tolerances and Precision – Tolerances define the allowable deviation from the design dimensions. In CNC machining, tight tolerances ensure high precision and part functionality. However, achieving extremely tight tolerances can increase machining time and cost. It’s essential to balance the need for precision with practical machining capabilities. Understanding the limits of your CNC machine and tooling will help you set realistic tolerances. Collaborate with your machinist to determine achievable tolerances that meet the part’s functional requirements without overburdening the manufacturing process.