Quality disc bowl centrifuge manufacturer: The use of three-phase separation technologies is rising in the separation industry. When it came to separating oils and water, the industry particularly needed high-efficiency three-phase decanter centrifuges. Shenzhou Machinery Company has over 50 years of experience in the separation field, which they used to develop the 3 Phase decanter centrifuge. Its primary use is in solving the problem of simultaneous immiscible liquid and solid phase separation using the specific gravity difference. The need for stable, continuous operation around the clock can be met by the 3 Phase decanter centrifuge thanks to its mature design and high-quality raw material selection. Find extra details at dewatering centrifuge manufacturers.
What industry is the decanter centrifuge used for? Decanter centrifuge working principleļ¼Centrifuges are useful in most industries where solids, liquids, and gases are mixed into a single substance, but separating the components is necessary. For example, decanters (also known as solid bowl centrifuges) continuously separate solids from liquids in slurries and therefore play an essential role in wastewater treatment, chemical, petroleum, and food processing industries. The basic principle of a decanter centrifuge relies on buoyant separation. The denser ingredients will fall to the bottom of the mixture while the less dense ones are suspended above. Due to a large centrifugal force, decanters rotate to separate the substances inside quickly. Before decanters were used, components took hours to settle, but a decanter centrifuge can take only a few seconds.
This drive system can not only maintain the hydraulic system to withstand high torque, but also achieve more precise differential speed and minimize or even eliminate peak starting current and vibration. Specifically, when starting the centrifuge, the screw is first started, which can eliminate any residual substances that may have been left during the previous operation and avoid the possibility of large startup vibrations caused by uneven distribution of residues during the rotary drum startup; At the same time, when shutting down the machine, first reduce the speed of the rotary drum, and then continue to discharge residual substances from the machine through the screw. This system, which drives the drum and screw separately and independently, can also start the screw separately when the machine is blocked, and discharge residual substances that remain inside the machine at low speeds, thereby simplifying the maintenance and repair process.
The three-phase decanter centrifuge is one common piece of machinery for separating solids, heavy, and light liquids based on specific gravity differences. 3 Phase Decanter Shenzhou Machinery Separation is one manufacturer offering a three-phase decanter centrifuge based on over a decade of practical experience. This machine is used in many modern industries, including oily sludge, slaughterhouse wastewater, kitchen waste, oil clarification, fish products, wheat starch production, etc. The 3 Phase decanter centrifuge has seven main mechanisms that work together as follows: the feeding component, the underframe component, the bowl component, the screw component, the differential gearbox, the drive component, and the collection box component. The feeding component receives the materials to be separated from the conveying system.
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Rotary drum diameter. The diameter of the Decanter centrifuge is 180-920mm, which means that the theoretical volume separation range is 1:130 when the diameter to length ratio is the same. The diameter of a Decanter centrifuge cannot increase indefinitely, because as the diameter increases, the allowable speed will decrease due to the decrease in material strength, resulting in a corresponding decrease in centrifugal force. From an economic perspective, it is not possible to increase the flow rate of a Decanter centrifuge by increasing its diameter. The ratio of drum diameter to length. In the past, the aspect ratio remained at 1:2, but now it can reach 1:3 or 1:4 (or even higher). The diameter to length ratio has an impact on the residence time of materials in the clarification zone, as it determines the volumetric flow rate of the centrifuge. The diameter to length ratio does not have a significant impact on the solid flow rate, but it has an impact on the moisture content of the mud cake.